Eagle V9G (5-axis)

High-speed, high-precision 5-axis machining for large graphite electrodes, mold/die components, hard milling, and more.

The Eagle V9 is designed to be an ultra-rigid 5-axis vertical machining center with the capacity to handle a 1,100-pound workpiece on a 23.6” table surface. The Heidenhain iTNC-640 control unit is mounted on a moveable pedestal for optimal positioning convenience. The Eagle V9 is designed with a side opening in the casting to allow robot loading from either side with pallets up to 19.7” square.

If you’re looking for a robust, powerful tool that’s easy to access, operate, and fine-tune, all so you can better deliver top-tier products quickly and cost-effectively, then we have good news. The Eagle V9 might just be the flexible, functional 5-axis milling machine for you.

Eagle V9G (5-axis)

DESIGNED FOR THE LONG HAUL

  • Featuring durable, high-rigidity internal components that can take a beating, the Eagle V9 offers superior performance with minimum downtime so you can stay productive and profitable.

BIG UTILITY IN A SMALL PACKAGE

  • The Eagle V9 provides a large, easy-access work area in a small size that, combined with its powerful on-board CNC control, allows workers of nearly any skill level to create top-quality results without requiring much floorspace.

COMES WITH SUPPORT BUILT IN

  • The Eagle V9 might look a little different than our other machines (the blue and yellow color scheme is a bit of a giveaway), but our highly responsive service department still knows it inside and out. You can always count on us to help keep you up and running.

CAPABILITIES:

  • The Eagle V9 gantry-type 5-axis machining center is built and designed to be highly rigid and incredibly precise
  • To achieve high rigidity and fine finish, the Eagle V9 employs a U-shape polymer concrete base, with B axis support and a high-quality rotary table C axis
  • It is also equipped with 36,000-RPM integrated spindle, heavy-duty, roller-type linear guideways, and a dual gantry drive (two ball screws and two linear glass scales) in both the X and Y axis
  • The Eagle V9 is capable of performing high-precision cuts with the X, Y, Z, B, and C axis moving simultaneously
  • Inclined surface machining, spiral contour machining, irregular contour machining, and other complex cutting tasks can be made simple with the Eagle V9
  • The Eagle V9’s B axis uses a zero-backlash gear drive while the C-rotary axis utilizes a direct drive motor, complemented with direct rotary encoders—this is superior to the conventional “worm gear” setup in drive transmission and power efficiencies
  • Travels: X, Y, and Z: 31.5” x 23.62” x 19.69”
  • Rapid Traverse: 1,181 in/min. (X, Y, and Z)
  • Acceleration: 49 ft/s² (1.5G)

COMPONENTS:

  • Precision Package 3 for 5-axis machines – Temperature-distribution compensation, including:
    • ATDC (Automatic Temperature Drift Control)
    • 5-axis compensation
    • Heidenhain option (kinematics optional)
    • Ceramic ball for kinematics accord
  • Integrated 4/5-axis system (without T-slot table)
  • HF spindle 23 HP, 36,000 RPM, HSK-E50, 72-pos ATC
  • Renishaw infrared measuring probe
  • Blum laser system for tool breakage detection and tool length/diameter compensation
  • Double gantry drive, both X and Y axis
  • Vibration-dampening polymer concrete machine bed
  • 3-point foundation setup/leveling
  • Ball screws with direct drive AC motors
  • Absolute measuring with glass scales
  • Oil-mist lubricant system, spindle external
  • 3-color status light
  • Chip auger with transverse conveyor screw
  • Chip bucket

OPTIONAL ACCESSORIES:

  • 18,000 RPM, 47 HP HSK-A63 spindle (48-position ATC)
  • 26,000 RPM, 29.5 HP HSK-A63 spindle (48-position ATC)
  • 42,000 RPM, 20 HP HSK-E40 spindle (88-position ATC)
  • Table clamping and pallet systems from EROWA, Hirschmann, and system 3R
  • ICS 2 ATS internal coolant supply with aerosol/dry lubrication
  • T-Slot table to cover the 4/5-axis (Converts the machine to 3-axis operation)
  • Keller exhaust system for graphite and mist collection
  • Oil-mist suction unit
  • Chip conveyor for dry milling (incl: chip bucket)
  • Multichange Easy Basic Unit (incl: gripper, 40-pos or 5-pos or 4-pos magazine, workpiece change place, and connection to machine)

USER INTERFACE:

  • Heidenhain TNC-640 HSCi 5-axis simultaneous control

Machine Travels: X x Y x Z in (mm) 31.5 x 23.6 x 19.7 (800 x 600 x 500)
A-Axis Tilt Range (degree) -60 ~ 140° (25)
C-Axis Rotation Range (degree) 360° (100)
Rotary Table Faceplate: dia (mm) 23.6 (600)
Max Workpiece Height: Faceplate/Pallet (mm) 21.6/19.7 (550/500)
Max Rotary Table Cap: lb (kg) 1,100 (500)
Spindle Speed 36,000 RPM
Spindle HP cont./30 min (kw) 20.4 / 23.5 HP (15.2/17.5 kw)
Spindle Nose to Table: in (mm) 2.75 ~22.4 (70 ~600)
Tool Changer Selection HSK-E50 (72 pos std)
X, Y, Z Rapid Speed: in/min (m/min) 1,181 (30)
Max Workpiece 3-axis in/lb (mm/kg) 31.5 x 23.6 x 19.7 /4,400 (800 x 600 x 500 /2,000)
Machine Weight: lb. (kg) 25,353 (11,500)
Mach Dimensions W-D-H: in (mm) 85.7 x 120.6 x 112.2 (2,180 x 3,060 x 2,850)

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A Look at the OPS Ingersoll Eagle V9 for Mold and Die Applications

RELATED SOLUTIONS

  • "Not only does the 5-axis capability of the OPS Ingersoll Eagle V5 milling machine enable us to burn parts with less physical electrodes, it also has a robotic tool changer so we can focus more during the day on things that need constant attention."

    Brad McDowell, Quality Tool & Die president Read case study

  • "The OPS Ingersoll 5-axis milling machines are fast, accurate, easy to operate and have a small footprint."

    Bill Yakle, Owner of Aisling Industries learn more

  • "The Eagle 800 has burn technology that gives us a competitive advantage because it takes about half the time to burn and uses fewer electrodes, which saves both time and money. Our goal is to run it all day and all weekend. I like that we also are cutting down on our carbon footprint by using fewer graphite electrodes and less copper wire than before."

    Steve Michon, President at Zero Tolerance view case study

  • "We used to struggle with tool deflection on deep cuts. Now we’re able to tip that up in a five axis and actually hit on the bottom of the flute. And we’re not getting that tool push anymore. Electrodes are so, so much more accurate."

    Chad Kearns, Quality Tool & Die vice president Read case study

  • "Our biggest supply chain issue is labor, but we have been able to achieve lights-out operation by adding the MC Machinery equipment. We have kept costs down while improving accuracy and doing more with the same number of employees."

    Todd Doerfert, Operations Manager at Mantz Automation learn more

  • "The kinematics of the Roku-Roku VMCs allow us to run faster feed rates and not sacrifice surface finish or accuracy. The machines are efficient in terms of increased cutter life, reliable Fanuc control and overall machine stability. We can run longer intervals on downstream inspection on parts that the Roku-Rokus machined."

    John TerBeek, Co-Owner at TerBeek Molding & Tool view case study

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